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Electromagnetics: Transformers, Generators, Motors, and Other AC Machinery September 2017

I’m trying to make sense of everything coiled, but the only thing getting wound up is me! I thought I knew a bit about electromagnetics, but recently I’ve been trying to make sense of all these fields and flows.

What is the difference between the magnetic field and the flux? How does flux work in a transformer or a generator? Does anyone really understand Maxwell’s Equations?

So many textbooks dealing with electromagnetism speak in equations instead of English. I want to know HOW it all works, not just how to compute these things. Am I just reading the wrong books? Can you help me figure out what the flux is going on?

#9172
Taylor Street
Felton, CA



Answers

I have spent a lot of my life wondering about magnetics. Welcome to the club! Hopefully the information that I have is correct

Here are a few basics:

  1. When an electron moves, it generates a magnetic field in addition to the electric field that's always there.  — Why?: Because
  2.The field exists if the electron/electrons move in a wire, a stream (e.g. in a tube), or anything else.
  3. Magnets 'work' because (if I have this right), the arrangement of their molecules is such that the electron orbits of the individual atoms are oriented such that the fields generated add together. The relative strength of a magnetic material is based on how well they are aligned. Magnet discussion usually describes magnetic domains within the material. (Magnetizing a material means that you apply a magnetic field to align the domains.)
  4. Non magnetic materials don't feature this alignment. Electron orbits are in random orientation and the fields cancel.
  5. Magnetic fields are constant for DC current and non moving magnets.
  6. Time varying fields are generated from AC current and moving magnets.
  7. Time varying fields do the following: A. If they pass through a wire they will cause the electrons to move — thus a transformer. B. If they encounter another magnetic field they will cause either an attractive or repulsive force — thus a motor. (This force is also present in static field interactions, but that won't make a motor.)
  8. Coils of wire are used in transformers and motors because the fields add and compact devices can be made.
  9. The field descriptions are always confusing. What I got out of it was that the B field is the description for the field you would find due to the current or magnetic material. The resultant field that you can measure depends on the material that the field is in.

Exmple: If you have a long solenoid, the field inside will be fairly constant if you're not too close to the ends. If you put a piece of ferrous material inside, there will be an increased field through the metal because it's easier for the 'flux' to go through this material. (This also affects the input current to some extent, in the same way that a a lower resistance load affects an electric circuit.)

  10. There seems to be no end of magnetic units — just like farenheit, centigrade, and Kelvin for temperature.
  11. Maxwell hopefully understood his equations, along with some other smart people.

The math that you see everywhere generally shows what fields you can expect due to different circumstances. It is very difficult, and I certainly don't understand it. Happily, computers are now available that are powerful enough to avoid a lot of it. They use a method called finite element analysis. Basically they calculate fields based on the sum of tiny elements at each point of interest in a field.

Harold Johnson
via email


Guitar Tuner 2019 Issue-5

I’m trying to build an electronic guitar tuner. Is there an IC available to generate the proper tones?

#05192
Hamish Morisset
Norcross, GA


Ethernet Port Expansion 2019 Issue-3

My Internet router is located near our entertainment center in the family room. There are only four Ethernet ports on the router and I have five pieces of equipment that need to plug in. I also run a cable from the router to my home office (in the back of the house) that connects to an Ethernet switch that provides Internet to multiple computers, VOIP phones, as well as network connections for various printers.

At the router, I have to plug and unplug whatever equipment I want to use, since I don’t have enough ports to keep it all plugged in. Some devices can use the Wi-Fi, but performance is better and more reliable on the wired connections.

Questions:

  1. Can I add another switch at the router to expand the number of ports?
  2. What are the limitations/drawbacks on adding more switches to the network? (I currently have two in the office.)
  3. Is there a better way to do this?

#03193
Byron Rochefort
Fort Wayne, IN


NFL Magic Lines 2019 Issue-4

Can someone explain how the first down and scrimage lines are generated on screen in televised NFL games? Obviously, it's done by computer, but I can't figure out how the angle and aspect is able to change and keep up with the constantly changing camera angles. Also, the lines are seemingly underneath the players, as if they were actually drawn on the ground.

#04192
Ryan Johnson
Jackson, MS


PA system to POTS interface 2019 Issue-4

I need to put the speaker-level output from a PA system on a POTS telephone line. I don’t need dialing capability, as I can connect a POTS phone to make the call, but once the call is established, I need a circuit that will:

  1. Hold the phone line open, as I’ll hang up the phone I used to make the call.
  2. Put the PA output onto the phone line, preferably with adjustable volume. I can attenuate the speaker-level PA output to line level if necessary.

If a reasonably-priced product with good sound quality (i.e., no hum, etc) is already available to do this, suggestions are welcome. I’ve found many products for recording phone conversations or putting them into a PA, but only quite expensive ones with way more features than I need that will do the simple job I want.

Thanks for any help/suggestions.

#04191
Gary Rathbun
Placerville, CA


Image Reverse 2019 Issue-3

I’m building a rear facing camera system for my car that displays the image on a 7” screen mounted on the dash. However, the image appears reversed horizontally. Is there a circuit to flip the image left to right so it would be correct from the perspective of the driver? Any ideas are appreciated.

#03192
Krystian Czarnecki
Lombard, IL



Answers

Your best bet is to buy a backup camera that reverses the image for you. Many models let you select which way you want the image displayed. Depending on the resolution and night vision features you want, the backup camera can be purchased for under $20 online.

Bruce

You don't need any electronics. Instead of having the camera face backwards out your rear mirror, place it so it "looks" left or right. Then use a mirror at 45 degrees to the camera's optical axis (top view) and you'll get a left-to-right reversal of what your display shows. You could mount the camera and mirror on a plastic or plywood base and support the mirror with a small angle bracket that lets you adjust the angle so it suits your purpose. And you can move the base as necessary.

Jon Titus
Herriman, UT


Coil Winding Tips Answered 2019 Issue-1

I’m looking for some pointers on winding coils. On a second layer of winding, should the direction reverse when reaching the end of the core, or return to the starting side and wind in the same direction? It seems like winding in the reverse direction would cancel out the field. Does it matter which direction?

#1194
Jordan Bracegirdle
Toronto, CN



Answers

Assuming that the coil is being wound on a bobbin or other form, the coil is wound beginning at one end, laying down the wire turn by turn until the opposite end of the bobbin is reached.  At this point, winding continues in the same direction, but proceeding turn by turn back to the point of beginning, and so on. For an inductor, it doesn't matter which way you wind the turns so long as you're consistent throughout.

Others have raised this question; see, for example, https://electronics.stackexchange.com/questions/369884/how-to-wind-an-inductor.

A good document on building inductors was found on the ARRL site:

http://www.arrl.org/files/file/Technology/tis/info/pdf/9708033.pdf.

Good luck.

Peter A. Goodwin
Rockport, MA

It's the direction the current flow rotates around the former that matters. This does not change when your winding goes back along the core.

Kit Wareham-Norfolk
Exmouth, Western Australia

It is OK to wind a bobin from one side to the other and back. That is the way it is normally done. If you were to go back to the same side every time, you would end up with a nasty bump in the coil layers where the wire returns. And no, that does not cancel the flux field. Looking from the end of the coil, the windings are still in the same direction, either clockwise, or counter clockwise. If you were to change direction, say part of the coil is clockwise, and you now reverse that direction to counter clockwise on the next part, than those windings would cancel out the same number of earlier windings (in an idealized scenario). Those windings would become a simple resistor from an electrical perspective.

Bill van Dijk
Carp, CANADA


Troubleshooting Circuit Needed 2019 Issue-2

I’m looking for a circuit using a piezo buzzer, that I can hear from the room above the cellar. It will be connected to a Taco Heating Zone Valve on the boiler in the cellar for troubleshooting the thermostat when it goes on and off.

#3194
G Forcino
via email



Answers

I’m looking for a circuit using a piezo buzzer, that I can hear from the room above the cellar. It will be connected to a Taco Heating Zone Valve on the boiler in the cellar for troubleshooting the thermostat when it goes on and off.

Get a DC-DC converter like this one:

DC-DC Buck Step-down Regulator Converter 4.5~65v to 3V 6V 9V 12V 24V 48V Module

Get a diode, resistor and capacitor per the schematic and build the new circuit. Note the capacitor must be rated at least 35 volts. Connect the new circuit to the existing circuit, A to A and B to B.

The diagram shows a doorbell push button - more on that later. In place of the doorbell push button you can connect whatever piezo you want that is within the capability of the DC-DC converter you get. The problem with piezo buzzers is that it is impossible to predict whether you will hear them from the room above.  A cheap (<$10.00) solution is to use a wireless doorbell. For that, read on.

Get a wireless doorbell from eBay like this one: https://www.ebay.com/itm/400ft-Wireless-Doorbell-Twin-Wall-Plug-in-Waterproof-Cordless-Door-Chime-Kit/152986512099?hash=item239eb4eae3%3Am%3Amxl6HSV0iPKKQ83VnZkaAfw&LH_BIN=1

Set the output voltage of the DC-DC converter to match the battery voltage of doorbell push button circuit. The battery will not be used. Short the switch contacts inside the doorbell push button.

When the thermostat sends 24 VAC to the Taco, the DC-DC converter will output whatever voltage it is set to to make the wireless doorbell chime or the piezo buzz. When the thermostat is open, there will be no voltage out of the converter.

Ed
via email


SCSI Card Or Adapter Needed 2019 Issue-1

I have a bunch of old optical disks that have data archived from about 20 years ago that I would like to access. I found the stand-alone drive in a box of old computer junk, complete with the big SCSI cable. Problem is that I don’t have the computer anymore that has the SCSI card to plug it into, and don’t even know where to begin to look for one.

Is there something comparable that will work with a modern computer? An SCSI to USB adapter maybe? What about drivers? The old machine was probably Windows 98.

#1192
Mark Cisneros
Columbia, TN



Answers

I have a Win98 computer set up to read SCSI disc drives. It was a bear to create and find drivers for. I’m in Phoenix Arizona.

My next question is what software would be needed to read the data, is it just text? My setup was crated to be able to read and copy SCSI to sim cards, because of the lack of production of SCSI drives. I can currently copy from SCSI to sim cards if that would help. SCSI is old technology that is not really supported. If the data is important, I could probably read your drives and forward the data back in a usable format.

Let me know.

Antoinette Sides
via email

Adaptec made a USB 1.1 and a USB 2.0 SCSI to USB adapters; USB 1.1 M/N FX0C21902KL P/N 1861400; USB 2.0 M/N FX0A229005U P/N 1989100. I have one of each and they worked on every device I tried them on. Obviously the USB 2.0 is faster. I think the main drivers were Windows 98, but I can't recall for sure. I think I used them last under Windows XP.

Alexander Fisher
Galloway, OH

There are still PCI cards available for your SCSI drive, although they go by either GPIB or IEEE488 interface. National Instrument has both the cards and drivers (http://www.ni.com/en-us/shop/select/gpib-instrument-control-device). It would be difficult to connect the SCSI drive to the computer with a USB connection since the drive requires several control lines for proper access.

Lance Corey
Santa Ana, CA

I find some SCSI/USB adapters on eBay for around $170 to $300 each. I also find brand new SCSI/PCIe host adapters on Amazon for under $100. Either way, unless your cable is a Macintosh style cable (DB/25 to AMP50), you’ll also need a new cable. (For most of the PCIe host adapters, you’ll still need a new cable). What make and model are the optical disks? You may be better suited to pick up a used MO drive that’s SATA and use it on your current PC. Or with a SATA/USB adapter externally.

Ralph Phillips
Bossier City, LA


Ringing Of The Bells Answered 2019 Issue-1

Is it possible to replicate tubular bell tones with a microcontroller? I’m needing realistic, deep, resonating tones. If so, are there any micro requirements that would make one device more suited over others and how do I create the tones? I want to program short 10-15 sec jingles of my own composition.

#1193
Sara Hanchett
Forest Grove, OR



Answers

For the best result I would look at a MIDI solution with a sampled sound file.

Bill van Dijk
Carp, CANADA

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